High Resolution Batch Coding: Why Print Quality Matters in Industrial Packaging

In industrial packaging, high-resolution batch coding is more than just a label it plays a vital role in maintaining operational continuity.

Whether you’re a packaging line operator, quality assurance manager, or part of a logistics team, understanding this topic is essential.

In this article, we’ll take an in-depth look at why print quality matters in industry, and how low-quality printing can cause serious disruptions.

The Role of Batch Codes in Industrial Production

High resolution batch coding is a powerful tool for ensuring legibility and precision especially in F&B, pharmaceutical, and logistics sectors.

But first, let’s take a brief look at batch codes themselves and why they are required in these industries.

• What is a Batch Code and Why is it Required?

In industrial production, batch codes consist of combinations of letters and numbers used to uniquely identify products within the same batch. These codes typically include manufacturing date, location, and production line.

Applying batch codes to industrial packaging is essential for safety and regulatory compliance. It also helps inventory teams manage stock levels and shelf life, enabling effective product tracking and monitoring.

• Applications in F&B, Pharmaceuticals, and Logistics

Beyond compliance, batch codes in the F&B, pharmaceutical, and logistics industries support quality management and streamline product recall processes. They enable companies to isolate non-compliant items without impacting entire batches.

Why Resolution Matters in Batch Coding

Two main factors explain why resolution matters in batch coding: readability and scannability both critical for simplifying inventory and logistics operations.

• Readability for Humans and Machines

High resolution batch coding is critical for readability by both humans and machines. Sharp codes allow operators, consumers, and scanners to easily read information even on small packages with fine prints. They remain distinct and resist smudging.

• Scannability in Fast-Paced Environments

In fast-paced settings, batch codes whether QR codes or barcodes must be accurately scannable. Higher resolution minimizes misreads that could delay operations or disrupt supply chain management.

Common Issues Caused by Low-Quality Printing

Unlike high-resolution prints, low-quality batch codes can cause serious disruptions. Here are the most common issues to watch out for:

• Blurred Text and Poor Adhesion

Low-quality prints often result in blurred text and poor adhesion, making codes difficult to read or scan. This can disrupt monitoring and shipping operations.

Unreadable codes may even cause misidentification especially in the automotive and electronics industries heightening the risk of product recalls.

• Regulatory Risks from Illegible Codes

Illegible codes pose regulatory risks ranging from product rejection to loss of certification. This is especially critical in sectors such as pharmaceuticals, cosmetics, and F&B, where high-resolution batch coding is mandatory.

Choosing the Right Technology for Sharp Batch Codes

Because resolution plays a vital role in compliance, safety, and traceability, it’s essential to adopt the best available technology for your production lines. Consider the following recommendations:

• Benefits of Thermal Inkjet for High DPI Output

Thermal inkjet remains the top choice for producing crisp, detailed prints. It delivers high-quality output up to 600 DPI ideal for clear barcodes, small expiry dates, and even bold graphics.

Read About: Keeping it Fresh: The Essential Role of Expiry Date Coding Machines

• Surface Compatibility and Ink Selection

When selecting technology for high-resolution batch coding, it’s essential to consider both surface compatibility and ink choice.

Thermal inkjet offers excellent compatibility across a wide range of substrates and supports fast-drying ink systems making it a great fit for high-speed packaging lines.

Markcom’s Solutions for High-Resolution Coding

Acknowledging the importance of high-resolution batch coding, Markcom Global has developed reliable and flexible printing systems to meet this need. Discover how our custom-built solutions can serve your operations.

• Flexible Printers for Variable Packaging Lines

Markcom Global’s thermal inkjet printers offer flexibility with easy integration into diverse packaging lines. Whether you’re working with primary packaging (like blister packs) or secondary packaging (like cardboard cartons), the codes remain legible and sharp.

• Clean, Clear, and Reliable Print Performance

Our printing technologies use a built-in printhead with non contact printing systems, allowing for clean and clear results even during high speed production lines.

With such systems, you just need minimal maintenance, resulting in lower maintenance costs and higher uptime.

Start Upgrading Your Printing Systems Today!

Level up your production lines with a more reliable and specialized high speed printing technology from Markcom Global.

Forget about disruption and compliance issues, our solution helps you deliver high resolution batch coding, expiry date, and serial numbers sequentially without slowing down. Upgrade now for consistent high resolution results over time!

References:

https://inkjetinc.com/blogs/default-blog/resources-inkjet-printing-dpi-ij

https://controlprint.com/products/high-resolution-printer/

https://www.linxglobal.com/en/solutions/coding-types/batch-coding/