Efficient Batch Coding Solutions for Bottles Packaging

In the food industry, effective bottles packaging means more than just making things look attractive. It’s also about tracking, safety, and adhering to industry laws. Batch coding is an important step in this process since it guarantees that each product can be traced back to its source.

So, companies that want to make sure their manufacturing continues smoothly need to know and use the right batch coding solutions. But how can we choose the best code methods to make the process better? Let’s look at the best methods here!

The Importance of Batch Coding

Batch coding is more than just putting a number on a bottle; it is an important way to keep track of things and make sure they are of good quality. With these unique numbers, manufacturers can track each product all the way from the time it is made to the time it is sold.

In the event of a product recall, batch numbers make it easy to find the affected items quickly, which helps keep larger problems from happening. Meanwhile, batch codes provide buyers comfort. They ensure that things meet all quality and safety standards.

Using batch coding also helps businesses follow strict rules, which is especially important in safety-sensitive areas like food, drinks, and medicines.

That is why bottles packaging must include batch numbers for the components. However, industries may find it difficult to print on various materials or on certain bottle parts. Here are the details:

Coding on Glass Bottles

Glass bottles are often used for items such as soft drinks, fragrances, and medicinal remedies. However, the smooth and occasionally slippery surface of glass provides distinct obstacles for programmers. To solve these issues, several manufacturers use laser coders.

As a result, we require devices that can etch codes directly into the glass surface, assuring permanence and resilience to external conditions such as heat and moisture.

Coding on Plastic Bottles

When compared to glass materials, plastic bottles packaging dominates the packaging market, especially in the food and beverage sector.

Materials like PET, HDPE, and PP are often used. Each type has its own batch coding problems that need to be fixed so that the codes stay obvious and work for a long time. With this situation, businesses need fast printers that can print clear codes on curved or uneven surfaces.

Printing on Bottle Caps

What about bottle caps? Bottle caps, whether made of plastic or metal, provide a particular problem because of their small and curved surfaces. Regardless of their size, these caps often need clear and precise batch identifiers for tracking reasons.

For this particular aspect of bottles packaging, you will want printers that use specialist inks that can print on a range of cap materials without smearing, even at high production rates.

Especially for caps that require intricate logos or small text, high-resolution printing is essential. You have to ensure that the printers offer crisp and precise codes that maintain readability despite the limited surface area.

Plastic Bottle Batch Coding Machines

So, what are the potential technologies suitable for bottles packaging marking and coding process? If you are looking for the best one, here are the common options available:

Continuous Inkjet (CIJ)

CIJ printers are among the most popular choices for batch coding on plastic bottles. These printers are noted for their speed and flexibility, since they employ a constant flow of ink droplets to create crisp, high-resolution codes on a variety of surfaces.

They are particularly handy for production lines that move items fast since they can continue to operate with minimal stop. It’s also worth mentioning that CIJ inks last a long time because they are made to handle tough conditions like being wet and being in the sun.

Especially nowadays, some CIJ printers use colored inks that stick well to plastics. This makes sure that the code can be readable throughout the product’s life.

Thermal Inkjet (TIJ)

Another great choice for marking plastic bottles are TIJ printers, which also run inkjet printing techniques. Like CIJ, this method creates high-quality prints and is ideal for manufacturers who concern print quality.

However, unlike CIJ printers, TIJ systems employ replaceable ink cartridges, which decreases maintenance requirements and makes them more manageable, particularly for smaller manufacturing lines.

Overall, TIJ printers are small and may be readily incorporated into a variety of configurations. They provide a mess-free operation and are noted for producing crisp, clear codes even on difficult surfaces such as bottles packaging.

These characteristics make TIJ an appealing alternative for businesses wanting consistent quality without considerable maintenance challenges. Furthermore, TIJ printers are energy efficient, which leads to long-term cost savings.

Laser Coders

This machine provides a long-lasting, environmentally safe option for batch coding on plastic bottles. Unlike ink, laser coders cut codes straight into the surface of the bottle to create long-lasting effects.

This approach is thus perfect for use involving packaging kept under demanding conditions requiring long-lasting codes.

Laser marking is also more sustainable as it replaces consumables like ribbons and ink, therefore saving resources. However, it is more costly than other methods.

The benefits of the machines above for bottles packaging printing vary, therefore the ideal one will be determined by your production requirements and objectives. But, if you want to make your whole operation efficient, please take a look into our TIJ options at Markcom Global.

Read About: Date Printing Machine on Plastic Bottle

 

Referensi

https://dsi-printer.co.id/recommended-the-best-batch-coding-machine-of-2022-for-your-bottle-packaging/

https://rotechmachines.com/rotech-blog/what-is-batch-coding-and-why-is-it-so-important

https://sneedcoding.com/en-id/collections/bottle-coders?srsltid=AfmBOoogpi4HFuLl6TLVumzbHqkTEc0Um4oXwRg6Br59DoGZtJgBHFAf