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Many industries overlook how quickly expenses can add up from industrial ink usage. For industries aiming to tighten budgets and increase sustainability, optimizing ink usage must become a strategic priority.
However, improving cost-efficiency especially regarding ink usage is not just about buying cheaper inks. It is also about streamlining the whole operation that affects how ink is used.
Throughout this article, let’s explore practical strategies on how industries can have better control of ink consumption to optimize overall cost efficiency.
The Hidden Costs of Industrial Ink
From equipment downtime to ink overuse, these important factors often go unnoticed until they affect industrial ink budgets. The following sections will explore these key areas as the most common hidden costs related to industrial ink usage.
Equipment Downtime
Operational disruption due to ink formulation issues can happen when ink is not optimized for specified machines. For example, using the wrong type of ink for your printer, it can clog the printhead and produce poor print quality.
If this happens, printing machines require operators to halt the production. This problem does not only waste inks but also time and costs.
Ink Waste During Setup
Before a printer begins full production, it usually needs to be tested first. This setup process involves printing samples to ensure the quality, color, and alignment.
A lot of inks can be used and then thrown away during this stage. Although it’s a necessary step, it can quietly inflate your ink budget without you noticing.
Overuse of Ink
In some cases, printers use more ink than necessary. This is often due to improper color management systems, which cause machines to overuse ink to achieve the desired results.
Not only contributing more waste, it can also cause quality issues, such as extended drying times, poor adhesion, and smudging. Ultimately, the over-application increases overall production costs particularly for long runs.
Strategies for Optimizing Industrial Ink Usage
Once you have understood the hidden costs of ink usage, the next section is finding strategic ways to reduce them. Fortunately, there are several proven strategies that help your printing process be more efficient and eco-friendly. Here’s a complete explanation about them.
Design Optimization
Design optimization has a significant effect on optimizing ink usage. Reviewing layouts and identifying areas where color can be reduced helps minimize ink consumption.
These strategies include simplifying design elements, avoiding solid backgrounds, and cutting large colored areas.
Collaborate with Ink Supplier
Ink suppliers often have beneficial insights on how their products can perform optimally in different environments.
For such cases, collaborating closely with your supplier can help you gain insights on proper industrial ink usage and adjust formulas for specific workflow.
By doing this, it will lead your company to have better performance and most importantly, cost-effective results.
Keep and Store Ink Properly
If it is not kept in the proper place and conditions, inks can spoil and cause ink waste. Store it in a dry place and, if necessary, seal it to extend its shelf life and prevent spoilage.
How Markcom Global Can Help
Optimizing industrial ink usage does not mean you have to work alone. Markcom Global as a printing and coding specialist can offer valuable support to make your production more efficient. This is how Markcom Global can help you with their innovative ways.
Choose the Right Ink Type
The best printing company does not just sell machines. We also help clients to select between the most suitable inks for every specific production needs. The right ink leads to a smoother workflow, reduces reprints, and less waste.
Regular Maintenance
Markcom Global can also offer regular maintenance plans that keep your machines always in the best condition for smooth printing.
Implement Print Optimization Techniques
Our solution covers comprehensive guides to help businesses learn how to adjust print settings and apply features like inks saving. It allows businesses to reduce ink usage while maintaining the highest print quality.
Monitor Ink Consumption
Markcom Global’s modern printing technologies come equipped with built-in software to easily track and monitor how much ink can be used on each project.
Invest in Quality Equipment
Investing in well-built printer technology can make a big difference for your ink costs in the long term. Markcom Global can guide you to choose the best models supported for ink efficiency.
Read About: Industrial Inkjet Printer Manufacturers: The Essential Guide for Your Business Needs
Markcom Global, Your Best Partner for Optimizing Ink Efficiency
With the right support, optimizing industrial ink usage and improving print efficiency becomes simpler and more convenient. From choosing the best printing technologies and top ink quality, Markcom Global is ready to help you implement cost-efficient solutions.
Start exploring our solution now and get one that fits your production workflow!
References:
https://inkjetinc.com/blogs/default-blog/the-comprehensive-guide-to-industrial-ink
https://www.weber-marking.com/blog/reduce-inkjet-printing-costs-6-ways-to-save-ink/
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