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The challenge faced by manufacturers when printing on small and complex surfaces is not a new one.
Traditional printing often fails to deliver legible results for complex surface coding, causing manufacturers to search for more advanced solutions.
Fortunately, the recent advancements in inkjet coding have made it more manageable than ever before. This technology can be the ultimate solution for industries requiring crisp and detailed marking on difficult surfaces.
So, let’s delve into the following article and learn how these technologies reshaping the way businesses approach the difficulties of challenging surface coding.
The Challenge of Coding on Small and Complex Surfaces
Most complex surfaces, like bottles, containers, or small automotive parts have curved and irregular shapes, making it even harder to apply consistent codes.
Coding on these irregular shapes can result in illegible and even incomplete markings. It may lead to issues with product traceability and identification.
Additionally, different materials can also present various challenges for complex surface coding. Hard materials like glass may be easier to print on, but softer materials like plastics or fabrics can be more challenging to handle.
Traditional coding may not provide detailed resolution needed for such intricate surfaces. Because of these challenges, high-resolution printing is essential to ensure clear and sharp results—something modern inkjet printers are designed to deliver.
Advancements in High-Resolution Inkjet Technology
Those unfamiliar with inkjet technology might wonder what advancements these high-resolution printers actually offer.
Basically, they offer advancement in three crucial aspects like enhanced printhead, specialized inks, and adaptive software solutions. Here’s a closer look at these three aspects:
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Enhanced Printheads
Inkjet printing is fundamentally driven by the innovation in printhead technology. The new and modern printheads are becoming more compact to control ink droplets at very small dimensions.
This is very useful to create clear print results on tiny surfaces. There are also new features with multiple nozzles that are beneficial to support complex surface coding with faster yet consistent results.
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Specialized Inks
Besides the printheads technology, ink formulation has also evolved to meet the high demands for high-resolution coding results.
Many specialized inks are formulated and designed to provide better durability, including fast drying inks, eco-friendly inks, chemical resistant inks, and more.
For small surfaces, fast drying inks are essential to prevent smudging and optimized quick adhesion. Meanwhile, eco-friendly inks give better performance on plastic and metal materials where water based ink may fail.
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Adaptive Software Solutions
Moreover, advancements in software have played a crucial role in improving inkjet printer performance.
The software system can automatically adjust settings depending on surface texture that will ensure the consistent result for complex surface coding.
With the adaptive software solutions, manufacturers can also easily customize the design and layout which is ideal for industries with varying product requirements.
Some inkjet printing systems now also offer built-in algorithms that can detect common printing errors and automatically correct them.
Thanks to these advancements, manufacturers now have better solutions to meet the growing demands of modern production involving complex surface packaging.
Industry Applications
Because of many advancements offered by inkjet coding technology, it is now widely used across various industries, including electronics, pharmaceuticals, and automotive.
So, how does the application of inkjet can benefit these industries? Let’s find out more below!
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Electronics
Inkjet technology has been providing a great contribution to the electronics industry, especially in providing high-quality results.
As we know that electronics components often feature small and complicated designs which need precise coding to ensure reliability. Inkjet has this capability by ensuring products meet the regulatory standards and traceability requirements.
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Pharmaceuticals
Pharmaceutical industries have strict labeling requirements, including the need for readable codes on small and curved surfaces.
With the help of inkjet technology that can provide complex surface coding in high-resolution, this industry can maintain compliance with standards for product integrity and patient safety.
Read About: Understanding the Role of TIJ Fluids in Pharmaceutical Serialization
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Automotive
In the automotive industry, marking and coding must withstand high temperatures and exposure to oils.
Not all printing technology has this capacity, but inkjet can help manufacturers to overcome these challenges to meet the durability standards of the industry.
Selecting the Right Inkjet Coding Solution
Selecting the right inkjet technology for your complex surface coding needs several important factors of consideration. Here are some important factors worth noting:
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Choose Based on Your Specific Need
For the initial step, you need to assess your specific printing needs such as print speed, ink durability, resolution results, and type of surface product.
Different types of inkjet technologies, such as thermal inkjet (TIJ) and continuous inkjet (CIJ) basically are suited for different applications, so it’s better to choose one that suits your needs.
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Choose the Right Ink Type
Ink type for your coding solution is also crucial.
Available options like solvent-based, water-based, and other types of inks offer various advantages depending on surface material, so determine which ink variation works best with your product’s surface.
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Evaluate Total Cost
For final consideration, evaluate the total cost, including the initial investment and long term maintenance. This will make sure a balance between the affordability of technology and print results quality.
Explore Markcom Global Innovative Solution for Every Surfaces Coding Need!
Optimizing your manufacturing process especially for complex surface coding requires the right technology to ensure legibility and reliability results.
Compared to traditional coding, inkjet coding technology has offered more comprehensive solutions for various industries like pharmaceuticals, automotive, and electronics.
Whether you are in pharmaceuticals, automotive, or electronics, Markcom Global has the expertise to help you with innovative solutions to meet your complex coding requirements. Discover our solution for every surface coding need now!
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