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Industry 4.0 is pushing industrial printing to adapt in a scalable way, leading to the emergence of intelligent machines and modular printers. These printers are designed with interchangeable components, offering both flexibility and scalability.
They can also be integrated with IoT and AI software, enabling seamless connection to automated production workflows. But, is this technology truly the future of industrial printing? What advantages does it offer over other existing cutting-edge technology?
The Evolution of Industrial Printing toward Modularity
The Industrial Revolution marked a significant shift in industrial printing—from rigid to customizable systems through the invention of modular printers.
This system enables businesses to quickly adapt to operational needs by removing, adding, or upgrading equipment.
The invention successfully improves efficiency across industries, such as packaging, manufacturing, and electronics. Supported by automation, modularity in industrial printing leads to better integration and smarter production, especially over the long term.
Benefits of a Modular Printer in Industrial Environments
Modularity offers high adaptability and scalability in industrial environments. This technology supports business with an innovative approach by providing the following essential benefits:
Easy Customisation for Unique Production Lines
One of the most appealing aspects of modular systems is their flexibility to be tailored to the specific needs of various industries.
It is designed with interchangeable components, meaning you can customize each component based on the unique demands of the operational requirements.
Streamlined Maintenance and Faster Downtime Recovery
In modularity, every piece of equipment is separated into replaceable parts, making it easier for maintenance technicians to address certain issues without stopping the whole system.
This approach promotes efficiency, businesses can simplify the troubleshooting process and ultimately reduce costly repairs.
Seamless System Expansion
As production demands for larger expansion, new adjustments can be made without redesigning the entire systems. This allows businesses to future-proof their investments while keeping pace with evolving industrial demands.
Modular Design in Thermal Inkjet Technology
Modular design, especially in thermal inkjet, is an interchangeable setup in a printer machine. The components, such as printheads, controllers, and ink units, can be changed or replaced independently.
Discover more about the interchangeable modular components in thermal inkjet and its advantages to the system below:
Printheads
In modular printers such as TIJ, printheads are easily replaceable and adjusted with different sizes or orientation. This helps manufacturers set up this component for different shapes and production lines efficiently.
Ink Supply System
This component consists of cartridges that can be integrated directly to the printhead. In modular TIJ, the ink supply is typically replaceable, allowing manufacturers to switch between different ink types and align them with various substrate materials.
Controller
In modular design, controllers act as independent components, and can be upgraded based on certain requirements. It also supports easy integration with other systems through the use of communication boards.
The three components listed above demonstrate that TIJ is indeed an ideal industrial printer for modular design. It features a simple mechanical architecture that enables rapid configuration.
It’s easy to understand why TIJ is regarded as the best industrial printer in today’s market.
Read About: Best Industrial Printers that You Should Use
Key Considerations When Choosing a Modular Printer
Choosing the right modular system requires careful consideration. For this reason, you need to focus on three areas: compatibility, easy integration, and upgrade potential. Read more for further explanation.
Compatibility with Substrates
The best modular design printer should be compatible with different substrates and allow for easy switching between them. It’s best to choose one that has been tested and proven compatible with your application materials to ensure consistent results.
Ease of Integration with Existing Systems
Make sure your modular printing technology supports seamless integration with existing systems. For example, the modular system should be able to connect with existing IT networks and be well-incorporated with enterprise software.
Upgrade Potential
When investing in a modular system, consider its potential to scale alongside your business growth. Future-proof design printers allow you to fulfill the increased demands without the need to rebuild the entire system.
Industries That Benefit from Modular Printers
There are certainly numerous industries that benefit significantly from modular design systems. Among the wide range of industries, here are those that benefit most from modularity:
- Manufacturing
- Packaging
- Food & beverage
- Pharmaceutical
- Cosmetics
- Electronics
- Logistics and warehousing
Adjust and Adapt Seamlessly with Modular Technology
Are you planning to turn your printing process into a seamless and smarter operation? Modular printers offer an excellent solution to help you build a printing system tailored to your production needs.
This technology promotes versatility and flexibility, making it suitable for fast-paced industries that can only tolerate minimal downtime. Discover how this technology can optimise your production lines with Markcom Global.
Talk to our specialist today and get the best solution for your industrial operation.
References
https://www.domino-printing.com/en/products/ax-series/ax350i
https://www.videojet.com/us/homepage/products/large-character-markers/videojet-2380.html
https://www.videojet.in/in/homepage/products/large-character-markers/videojet-2351-2361.html
https://www.videojet.com/us/homepage/products/laser-marking-systems/videojet-7610.html
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